Inaccurate cost-per-unit metrics caused by unrecorded scrap and raw material wastage

Manufacturing & Assembly
Manufacturing operations succeed or fail based on accurate cost-per-unit visibility and production scheduling. We configure ERP manufacturing modules, connect shop-floor job tracking, automate raw material allocations, and align bills of materials with actual accounting overheads.
Discuss your operationsWhere work can become harder than it needs to be.
These are common considerations. We confirm what matters in your business before recommending a solution.
Production stoppages resulting from unexpected raw material shortages
Shop-floor job tracking handled on paper sheets that take days to enter into the ERP
Maintenance schedules operating on memory rather than machine runtime data
A more connected operation.
ERP & business management
Bring relevant stock, purchasing, sales and finance processes into a suitable ERP setup.
- ERP Manufacturing (MRP) modules (Odoo, Sage)
- Shop-floor touchscreen terminals
- Raw material warehouse inventory databases
Connected business systems
Assess where your existing tools can exchange useful information and reduce repeated entry.
- Linking raw material warehouse inventory decrements directly to verified production work orders
- Synchronizing finished goods receiving with sales department available-to-promise queues
- Connecting machine hour logs to preventive maintenance work order triggers
Automation & practical AI
Simplify routine handoffs and explore AI where it supports a clear need, with appropriate review.
- Automated raw material purchase alerts generated when production schedule exceeds stock
- Instant work-in-progress (WIP) stage transition notifications sent to quality control
- Automated manufacturing variance reports highlighting job orders exceeding standard costs
- Predictive machine maintenance alerting based on operating hours and vibration logs
Keep the important information in view.
Finance
Accounting, reporting and financial control in one system.
Stock
Inventory, purchasing and warehouse management.
Sales
CRM, quotations, orders and customer management.
Operations
Production, projects and day-to-day operations.
How a connected process could work.
The systems, checks and responsibilities would be agreed for your business.
- 1
Work Order Issued
Production planning issues manufacturing order based on confirmed sales.
- 2
Material Release
Warehouse scans raw materials; inventory allocates to WIP ledger.
- 3
Shop-Floor Execution
Operators log job stages and scrap on rugged touchscreen terminals.
- 4
Cost Rollup & Intake
Actual labor and materials roll into unit cost; finished goods enter inventory.
Start with one workflow.
We can review the business problem, identify a suitable approach and agree a manageable scope.
Let’s talk